Organ Pipemaking

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    American Classic purchases pipework exclusively from Eastern Organ Pipes in Hagerstown, MD.

The following describes the process for manufacturing most metal pipework, following traditional methods.

Most organ pipe metal is comprised of lead & tin (50%) melted and spread on a casting table (below)

Then, the sheets are planed to thickness required, rolled, and cut according to the pattern required for the intended pipes

 

The metal is painted with a concoction called "whiting" which aids in soldering. The metal is "rounded" and soldered.

Pipe feet are assembled, cast toe points and rough languids are soldered in place

Master pipemaker completing a set of pipes

The tools of the master!   (note the traditional oven-fired soldering irons)

 

Finished pipes are polished (or painted) and then it is on to our shop for voicing and installation! 

 

 

 

 

 

 

 

 

 

 

 

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Last modified: October 05, 2005  
Copyright © 1999-2004 American Classic Organ Co., Ltd.